The chemical industry is no stranger to challenges. Companies that rely on silicone emulsions to enhance their products’ aesthetics, durability and longevity often encounter real-world problems like inconsistent formulations, unstable emulsion systems and application difficulties.
What is an even greater concern? The environmental and dermatological hazards associated with these products.
As a batch of leading silicone emulsion manufacturers, we must develop innovative and sustainable solutions to reduce potential bioaccumulation and toxicity concerns.
This blog will shed light on the major challenges while working with silicone emulsions and suggest viable solutions to help mitigate the regulatory and reputational risks.
1. Inconsistent Quality & Performance
Problem: Sub-standard silicone emulsions can compromise the quality of finishes on products across industries like textiles, leather, paper and construction materials. Incomplete or average finishes can result in subpar performance, durability and customer satisfaction.
Solution: It is time for silicone emulsion manufacturers to implement quality control processes and performance metrics to monitor and evaluate their products effectively. Data analytics, performance tracking tools, employee training and development programs help make data-driven decisions to optimise operations.
2. High Processing Costs by Silicone Emulsion Manufacturers
Problem: When client companies are forced to buy silicone emulsions at steeply high prices, it can erode their profit margins and hinder their ability to stay competitive. Moreover, high procurement costs can limit their flexibility to invest in innovation and expansion.
Solution: As manufacturers, we explore cost-effective production methods like process optimisation and economies of scale to reduce operational expenditures. Besides, our R&D team constantly improvises to deliver standard emulsions at competitive prices.
3. Environmental & Regulatory Compliance
Problem: Companies using silicone emulsions face regulatory challenges, including BIS standards, FSSAI licenses, and GHS labels. Non-compliance can lead to penalties and reputational damage.
Solution: Manufacturers should prioritise risk assessments and safety audits, label products with the GMP hallmark, and provide updated safety data sheets (SDS) to assure customers.
4. Compatibility with Other Chemicals
Problem: When emulsions fail to be compatible with other chemicals in a mixture, there are undesired reactions like separation, sedimentation, or even gelation, affecting the stability and viscosity of the final mixture.
Solution: Efficient compatibility testing needs to be done by the silicone emulsion manufacturers to identify potential issues. Creating compatible chemical blends with modern micro-emulsion techniques can help with customised solutions.
5. Difficulties in Achieving Aesthetic Properties
Problem: Defective silicone emulsions can lead to poorly met aesthetic parameters, resulting in end products that lack appeal and fail to meet customer expectations and impact sales.
Solution: By incorporating sensory and texture analysis into product development, manufacturers like us can create emulsions that meet functional and aesthetic requirements.
6. Limited Application Flexibility
Problem: Limitations in the application scopes of silicone emulsions can restrict companies from leveraging these solutions across various products and industries, hindering innovation and growth.
Solution: Manufacturers can develop versatile solutions to cater to wider application scopes. The innovations that lead to such broader prospects of silicone emulsion applications are still new and under-explored, making the benefits relatively few for the customers.
Sources:
https://www.wacker.com/cms/en-us/products/insights/silicone-resin-paints-homestory.html
https://concentrol.com/en/silicone-emulsions-characteristics-and-applications/
https://www.scribd.com/document/188340062/Silicone-Emulsion-Aspects-and-Application